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A Manufacturing Execution System(MES) , also termed in industry as Manufacturing Operation Management(MOM)is an information system which tracks and monitor the process of producing manufactured goods on the factory floor. The main goal of MES is to effectively execute manufacturing operation to improve production output.

Our Smart Factory Manufacturing Execution System (MES) , provides information in real time to track & document the shop-floor data to give operator, supervisors and executives the complete visibility into production and quality ,and thus helping them to initiate action to improve production output. All while maintaining and improving quality, customer delivery and satisfaction and replacing non-value-added paper system with user-friendly system to drive continuous improvement across organization.

A Smart Manufacturing Execution System is very critical component of Industry 4.0 that will act as an enabler to achieve the end to end digitization objective by acting as a bridge between various plant floor system and providing as integrated ecosystem for real time information exchange and better and faster decision.

Our MES focus area

Production management
  • Production Plan
  • Process Management
  • Outgoing Management
Quality management
  • Process quality
  • Outgoing quality
  • Quality analysis
  • Quality improvement
Resource management
  • Master data
  • Equipment
  • Maintenance
  • Specs management
  • Inventory management

Business Intelligence
  • Overall Equip Effectiveness(OEE)
  • Performance management
  • Labor management
  • Downtime management
  • Operator skill management
Master data management
  • Model
  • Material
  • Quality
  • Loss
  • Equipment
  • Logistics
  • System
  • Resource

Companies with better data grow 35% faster year over year

  • Provides real time feedback such as Production visibility for better decision making.
  • Reduce waste, re-work and scrap including quick setup time.
  • Increase productivity with better data.
  • Increase machine utilization & uptime.
  • More accurate capture of cost information (e.g labor, downtime, scrap etc).
  • Reduce inventory
  • Incorporate paperless workflow activities.
  • Improving the information flow between stakeholders.

Manufacturing Monitoring Module

  • Real time Line-Wise display of Production Plan, a target, an output, an error, a condition and model information.
  • Display in bar graph for ease in understanding.
  • Display current status to know real time condition.

  • Line-wise cum Shift-wise display of Production plan, a target, an output, an error and model information.
  • Display in bar graph for ease in understanding.
  • Clarity of gaps for adherence monitoring.

  • Real time display of Worst 3 defects by Line.
  • Pie-Chart display for quick understanding.
  • Display of defect by highest defective rate.

  • Real time Product-Wise display of Production Plan, a target, an output, a gap, defect PPM.
  • Display of rate(%) to align production plan target.

Control & Improvement thru Analytics

Performance Analysis

Real time data captured shows the path for Improvement through various Analysis reports.

  • Ensure effective utilization of resource thru OEE detail
  • Ensure On-Time –Delivery by having control over shop floor manufacturing activity
  • Monitor On time production rate
  • Monitor Day wise /Week wise Plan v/s Actual
  • Monitor Plan Execution rate
  • Delay model with proper Reason
  • Item wise/defect wise detail report
  • Accurate capture of cost information( e.g Labor, scrap etc.)
  • Accurate capture of Down-time
  • Any specific customized requirement of customer

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